Bakin ƙwallaye suna da ikon yin tsayayya da lalata ta irin waɗannan wakilai kamar oxidizing mafita, mafi yawan sinadarai, kayan abinci da mafita. Suna da matsakaicin juriya ga acid sulfuric. Abubuwan da ba na maganadisu ba suna samuwa akan buƙata. Aikace-aikace sun haɗa da aerosol, sprayers, injin ɗin famfo yatsa, injinan madara, kayan sarrafa abinci da aikace-aikacen likita.
Girman: 0.35mm-50.8mm
Darasi: G10, G16, G40, G60, G100, G200.
Tauri: HRC56-58, Hartford 440C bakin karfe ƙwallaye ana shakku don cire gurɓataccen ƙarfe na ƙarfe kyauta da sauƙaƙe samuwar fim mai karewa.
Magnetic: Magnetic karfe, Magnetic karfe
Siffofin: babban madaidaici, juriya mai kyau na lalata, tsatsa mai ƙarfi da juriya.
Aikace-aikace: Bearings, stamping, na'ura mai aiki da karfin ruwa sassa, bawuloli, Aerospace, like, refrigeration kayan aiki, high-madaidaici kida, da dai sauransu
Abubuwan sinadaran | ||||||||
AISI 440C | C | Si | Mn | P | S | Ni | Cr | Mo |
0.95-1.10 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.60 | 16.0-18.0 | 0.75 |
Girman: 0.35mm-50.8mm
Saukewa: G10-G1000
Saukewa: HRC50-55
Magnetic: Martensitic karfe, Magnetic, Kyakkyawan anti-tsatsa ikon, High taurin, AISI 420 bakin karfe bukukuwa nuna kyau lalacewa halaye da taurin. Ƙananan ƙarancin ƙarfi da juriya mai girma, idan aka kwatanta da 440C.
Fasaloli: Wanda akafi sani da baƙin ƙarfe, kyakkyawan juriyar lalata da tauri.
Aikace-aikace: Duk nau'ikan injunan madaidaici, bearings, kayan lantarki, kayan aikin gida, sassa na mota, da sauransu.
AISI 420C (4Cr13) | C | Si | Mn | P | S | Ni | Cr | Mo |
0.36-0.43 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.60 | 12.0-14.0 | ≤0.60 |
Diamita: 1MM-50.80MM
Saukewa: HRC26
Saukewa: G10-G1000
Features: low price, matalauta tsatsa juriya.
Aikace-aikacen: kayan aiki, kayan ado, kayan haɗi, kayan shafawa, masana'antu, masana'antu tare da ƙananan buƙatu don aikin antirust. Kayan shafawa agitators, ƙusa goge da eyeliners, masu musayar zafi, kayan aunawa. da bawul bukukuwa.
AISI 430 | C | Si | Mn | P | S | Ni | Cr | Mo |
≤0.12 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | - | 16.0-18.0 | - |
Girman: 0.5mm-63.5mm
Saukewa: G80-G500
Saukewa: HRC21
Magnetic: Austenitic karfe, ba Magnetic
Features: karfi tsatsa juriya, mai kyau lalata resistance.widely amfani, mai kyau tsatsa hujja yi, mai kyau surface sakamako, muhalli takardar shaida.
Aikace-aikace: Kayan gida kamar bawul, kwalabe na turare, goge ƙusa, kwalabe na jarirai, sassa na mota, na'urorin sanyaya iska, na'urorin lantarki, kayan kwalliya, zane-zane, kayan aikin likita, kayan ado da sauran masana'antu da yawa.
Abubuwan sinadaran | |||||||
AISI 304 | C | Si | Mn | P | S | Ni | Cr |
≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 8.0-10.5 | 18.0-22.0 |
Girman: 1.0mm-63.5mm
Saukewa: G80-G500
Taurin: ≤HRC26
Magnetic: Austenitic karfe, ba Magnetic
Features: mafi dacewa ga masana'antu tare da babban anti-lalata bukatun, da kuma anti-tsatsa ikon ne mai karfi sosai, Kyakkyawan juriya ga lalata (ban da chloridric acid), Ba taurare austenitic inox
Aikace-aikace: AISI 316L bakin karfe ball za a iya amfani da likita kayan aiki, sinadaran masana'antu, jirgin sama, Aerospace, roba hardware, turare kwalban, sprayer, bawuloli, ƙusa goge, motor, canza, baƙin ƙarfe, wanki, firiji, kwandishan, magani kayan , sassa na atomatik, bearings, kayan aiki, kwalban.
AISI 316L Bakin Karfe Ball
Abubuwan sinadaran | ||||||||
AISI 316L | C | Si | Mn | P | S | Ni | Cr | Mo |
≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 12.0-15.0 | 16.0-18.0 | 2.0-3.0 |
A) Marufi na ciki: Ana ba da busassun busassun busassun mai kamar yadda kuke buƙata.
B) Marufi na waje:
1) ganga na ƙarfe + katako / pallet na ƙarfe.
2) 25kg poly jakar + kartani + katako pallet ko katako akwatin.
shiryawa na musamman.
Bakin Karfe Ball ɗinmu ya haɗa da 440C 420C 304 316 201, Abubuwan Sinadarai kamar haka | |||||||||
Abubuwan sinadaran (%) | C | Cr | Si | Mn | P | S | Mo | Ni | Cu |
AISI440C SS Ball | 0.95-1.2 | 16-18 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.75 | ≤0.6 | ---- |
AISI420C SS Ball | 0.26-0.43 | 12-14 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.6 | ≤0.6 | ---- |
AISI304 SS Ball | ≤0.08 | 18-22 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | ---- | 8-10 | ---- |
AISI316L SS Ball | ≤0.08 | 16-18 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | 2.0-3.0 | 12-15 | ---- |
AISI201 SS Ball | ≤0.15 | 16-18 | ≤1.0 | 5.5-7.5 | ≤0.045 | ≤0.03 | ---- | 0.35-0.55 | 1.82 |
AISI430 SS Ball | ≤0.12 | 16-18 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | ---- | ---- | ---- |
Raw Material Dubawa
Danyen abu yana zuwa a sigar waya. Da fari dai, masu sa ido masu inganci suna duba danyen kayan a gani don tantance ko ingancin ya kai ga alamar kuma idan akwai wasu kayan da ba su da lahani. Abu na biyu, tabbatar da diamita kuma duba takaddun shaida na albarkatun kasa.
Taken Sanyi
Injin kan sanyi yana yanke ƙayyadadden tsawon kayan waya zuwa slugs na silinda. Bayan haka, ɓangarorin ɓangarorin ɓangarorin biyu na kan kan mutu suna haifar da slug ɗin zuwa wani siffa mai kamanni. Ana yin wannan tsarin ƙirƙira a cikin ɗaki da zafin jiki kuma ana amfani da ɗan ƙaramin abu na ƙari don tabbatar da cewa rami ya cika gaba ɗaya. Ana yin taken sanyi a cikin sauri sosai, tare da matsakaicin saurin babban ball ɗaya a cikin daƙiƙa guda. Kananan ƙwalla ana kai su cikin gudun ƙwallon ƙafa biyu zuwa huɗu a cikin daƙiƙa guda.
Walƙiya
Yayin wannan tsari, abubuwan da suka wuce gona da iri da aka kafa a kusa da ƙwallon za su rabu. Ana wuce ƙwallan sau biyu a tsakanin faranti biyu na simintin ƙarfe na ƙarfe suna cire ƙananan adadin abubuwan da suka wuce gona da iri yayin da suke mirgina.
Maganin zafi
Sa'an nan ya kamata a kula da sassan da zafi ta hanyar amfani da quenching da tempering. Ana amfani da tanderun wuta don tabbatar da cewa duk sassan suna da yanayi iri ɗaya. Bayan maganin zafi na farko, sassan suna nutsewa a cikin tafki mai. Wannan saurin sanyaya (mai kashe mai) yana samar da martensite, wani lokaci na karfe wanda ke da girman taurin kai da kaddarorin lalacewa. Ayyukan zafin jiki na gaba suna ƙara rage damuwa na ciki har sai an kai ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙarfi na bearings.
Nika
Ana yin niƙa duka kafin da kuma bayan maganin zafi. Ƙarshen Niƙa (wanda kuma aka sani da Hard Grinding) yana kawo ƙwallon kusa da buƙatunta na ƙarshe.Matsayin madaidaicin ƙwallon ƙarfeshi ne ma'auni na daidaicinsa gaba ɗaya; ƙananan lambar, mafi daidai shine ƙwallon. Matsayin ƙwallo ya ƙunshi juriya na diamita, zagaye (sphericity) da ƙaƙƙarfan yanayi wanda ake kira ƙarewar ƙasa. Ƙirƙirar ƙwallon ƙwallon ƙaƙƙarfan aiki ne. Girman Lot yana ƙayyade girman girman injinan da ake amfani da su don aikin niƙa da latsawa.
Latsawa
Lapping yana kama da niƙa amma yana da ƙarancin cire kayan abu sosai. Ana yin latsawa ta amfani da faranti guda biyu masu ƙyalƙyali da ƙaƙƙarfan slurry mai kyau kamar ƙurar lu'u-lu'u. Wannan tsari na masana'antu na ƙarshe yana inganta ƙaƙƙarfan tarkace. Ana yin latsawa ne don girman madaidaicin makin ƙwallon ƙwallon ƙafa.
Tsaftacewa
Aikin tsaftacewa sannan yana cire duk wani ruwan sarrafa ruwa da sauran kayan da ba su da kyau daga tsarin masana'anta. Abokan ciniki waɗanda ke neman ƙarin buƙatun tsaftacewa masu tsauri, kamar waɗanda ke cikin fagagen microelectronics, likitanci ko masana'antar abinci, na iya yin amfani da fa'idar Hartford Technologies ƙarin zaɓuɓɓukan tsaftacewa na zamani.
Duban gani
Bayan na farko masana'antu tsari, kowane yawa madaidaicin karfe bukukuwa sha mahara in-processing ingancin cak. Ana yin binciken gani don bincika lahani kamar tsatsa ko datti.
Roller Gauging
Roller gauging tsari ne na rarrabuwa 100% wanda ke raba ƙwallan ƙarfe na ƙasa da girman girman girman girman. Da fatan za a duba mu dabanbidiyo akan tsarin ma'aunin abin nadi.
Kula da inganci
Ana duba kowane ƙwallo daidai gwargwado don tabbatar da buƙatun ƙira don jurewar diamita, zagaye da ƙaƙƙarfan saman. A yayin wannan tsari, ana kimanta wasu halaye masu dacewa kamar taurin, da duk wani buƙatun gani kuma ana kimanta su.